ANKO Pita Bread Machine Solutions For Golden Top Bakery From Australia
Pita Bread Machine for Kebabs, Wraps, Yeeros, Gyros, Souvlaki
Pita Bread Machine - Tortilla, Pita, Lafa, Naan, Pita Bread Production Line For Your High Production Capability Demands
Taiwan ANKO Fully Automatic Pita Bread Machine For Golden Top Bakery
In 2007, Golden Top Bakery visited ANKO for pita bread machine solutions. They requested a pita bread machine of only 13 meters to fit its plant, which is much smaller than the normal size of 18-25 meters. As a result, Golden Top Bakery's pita bread machine was customized by ANKO to fit their plant. Two months later, Golden Top Bakery came to Taiwan to test the pita bread machine with the recipe. The result was thrilling; it was a fully automatic operation pita bread machine with new designs. Currently, the pita bread machine is operating smoothly, and pita breads are sold widely in Australia with good taste.
Golden Top Bakery is an Australian company who's specialized in making pita bread. Their pita bread is famous for its fine quality and is purchased for making Kebabs, Wraps, Yeeros, Gyros and Souvlaki. Pita is called differently worldwide: lafa, naan in France; lafa in Turkey; tortilla, naan in Germany; pita in Brazil; tortilla, naan in the United States; Piadina in Italy; naan in Switzerland; naan in Spain.
40 Years of Pita Bread Machine Experience – Taiwan ANKO
Pita bread is widely consumed in many Middle Eastern and Mediterranean cuisines, so why did Golden Top Bakery fly all the way to Taiwan for pita bread machine solutions? Golden Top Bakery expressed their difficulty in finding a pita bread machine supplier who is willing to re-design pita bread machine with specific size requirements in many countries. Golden Top Bakery's requirement on designing a pita bread machine that is 13 meters long implicates a pita bread machine structure re-designing and component replacement. It means high development costs and extra time will be involved, and that's why most of the pita bread machine suppliers weren't interested in doing it. Hence, Golden Top Bakery reached ANKO for pita bread making solutions because of their good reputation for designing pita bread production line.
* Pita bread is one of pocket foods and can be named as Pitta, Lafa, Khubz, Flat bread, Lafa, Tortilla, Lavash, Bing (Chinese flatbread), Chapati, Piadina, Naan, Khachapuri, Paratha, Injera, etc. in other countries. ANKO designs pita machine with great reputation.
ANKO Conducted Tailored Solutions for Golden Top Bakery's Pita Bread Machine
- Solution 1: Pita Bread Recipe Database For Pita Bread Machine
Before making pita bread bakery machines, recipe compliance is critical. ANKO obtained Golden Top Bakery's pita bread recipe and analyzed its ingredients, such as water amount in the dough, type of flour, water temperature, dough fermentation time, thickness of dough skin, number of times dough skin is rolled, etc. After three days' testing, Golden Top Bakery's pita bread recipe was analyzed and the data was assessed for designing suitable pocket sandwich machines. Next, design sketch was completed for building the machine. - Solution 2: Dough Pressing Roller Customization For Pita Bread Machine
While re-designing the pita bread machine, ANKO confronted an issue – one of the components, the dough pressing roller, can't be purchased in Taiwan due to its large size and unique material. Because of that, even though ANKO had the ability to build the pita bread machine, without the right component they couldn't help. After further assessment, ANKO alternatively manufactured a roller that had the same size and weight, except it was made of various materials to perform properly, and it worked perfectly just like the original one. - Solution 3: Unique Pita Bread Machine Re-Design To Fit Plant Size
Designing a pita bread machine that is only 13 meters is a challenge, because normally it is between 18-25 meters. How can ANKO modify the pita bread machine and make it shorter? After days of brainstorming and evaluation, ANKO conducted pita bread machine solutions and designed a pita bread production line that is 12.5 meters for a 13- meter long plant. It is a pita bread machine that has a four-level resting conveyor and a two-level resting conveyor instead of just one flat and long conveyor. (see design sketch). And of course, the motor's adjustment is considered with the multiple conveyor layers' design.
Two months later, Golden Top Bakery came to Taiwan to test the pita bread machine with the recipe with them. The result was thrilling; it was a fully automatic operation pita bread machine with new designs. Currently, the pita bread machine is operating smoothly, and pita breads are sold widely in Australia with good taste.
The hopper of the pita bread machine allows the user to input 430 kg of dough, and the dividing device cut it into dough that weights 50 kg to start the process. Two-layer and four-layer conveyors are used for two times of dough fermentations.
Pita Bread (tortilla, pita, lafa, naan) Production Line Flow Chart
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